Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox provides been designed with a particular torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid style ensures highest overall performance whilst being space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disc (with or with no shrink disc)
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 several sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
All of these options are created possible by a modular design concept that starts with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power transmission, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all adding to a trustworthy and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full products, with technical specs and CAD models, here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly construction and adaptability. The effective and reliable best performer is obtainable in different versions. Like all Ever-Vitality spiral bevel gearboxes, they are produced using the modern production method of ground circular arc teeth according to Ever-Vitality. For customers, this means greater toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input rate: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by high quality and robust functionality by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the steering wheel are mainly made with Ever-Power spiral gearing offering a tranquil, steady and efficient operation.
Type EP is the standard version where the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for transmission of high torques in low revolutions. The bearings happen to be solid conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox manufactured according to client requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and will be fitted with a engine flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and may be supplied in a hygienic version with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a need for unique shafts or flanges, we have great experience in adapting gearboxes – also in smaller numbers – or in designing particular gearboxes for instance with gear housings in stainless steel or as accuracy gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears out of the differences in helix angles, they could be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the fact that manufacture facilities for straight bevel gears are becoming rare and the fact that directly bevel gears teeth cannot be polished, making spiral bevel gears which can be polished superior with regards to noise decrease, spiral bevel gears are likely to become more common in the future.
Bevel gears could be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth forms, and presently most gears utilize the Gleason technique. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We interact together with you, providing assistance and assistance for your unique app, guiding you through concept, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for make use of in the meals industry
Various corrosion resilient finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The large precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to permit lubricants to be distributed evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adjustable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and high torque power. They can help cut consumer costs by giving long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced threat of overheating. Curved tooth and deeper traction between those teeth ensures greater asset availability to boost flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth were created with hook curve to supply better versatility and traction. Although they could be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.
Ever-Power – The high performance bevel gearbox