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Using miniature gears, Ever-Power has designed and built exclusive, high precision mini gearboxes that cannot be found anywhere else. Our miniature gearboxes are available in many configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide custom micro gearboxes that are designed and created to meet your specific specifications.
Contact us for the mini gearbox your application requires, or demand a quote on a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Quickness Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, quickness reducers, equipment drives, and gearmotors. All conditions can be used pretty much interchangeably. Please be aware that the links for our little gear drives include information on the full selection of body sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel container miniature equipment drives are software rated for the maximum balance of overall performance and cost. Torque can be balanced to meet your RPM and working life requirements. Lightweight with low backlash performance (less than 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They offer an output shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminium housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from opposite sides of the housing; output is definitely a keyed bore. Standard single- and double-end shafts are available and given keys and retainer rings. An array of equipment ratios and input sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two insight shafts on opposite sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high efficiency performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes generate an output at 90° from the input. They deliver superior efficiency in a wide variety applications and are constructed with small footprints, making them ideal for operations where space is limited. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and are rated for speeds up to 3,000 RPM. Aluminium housings and stainless steel gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver superior performance with high efficiency, and show rugged structure for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are designed in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a custom miniature gearbox to meet your unique specs. We can produce custom micro gearboxes in virtually any configuration the application requires, with result torque levels as high as 900Nm. We can work from your gearbox styles, reverse engineer a preexisting unit, or assist you to develop an all-new design that delivers the performance you will need. Demand a quote on a custom miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and unique ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and result shafts with drive crucial and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of one ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We provide a broad selection of misalignment shaft couplings in in . and metric bore sizes. ” and metric precision floor shafts are available from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo motor and worm gear is one of the crucial strengths of EP worm gearmotors, which combine DC motor technology with exceptional toughness and wear resistance. Motor and gearbox are designed as you single, compact unit. Thanks to their reduced current attract, these gearmotors deliver more accurate control of operating temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based on this we are able to select a wide selection of standard customizations to meet the requirements of varied properties that are important for each application.
If your application takes a gearbox with some special property such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of such properties, our product range with more than 1000 different standard gearboxes is probably a good begin to have the ability to deliver something that stands out on your side.
Small gearboxes are high-quality gearboxes for standard drives. The electric engine is built-in with the gearbox into a single unit (the first gear is on the electric motor shaft). Individual gearboxes for link with conventional IEC motors can also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our experts will be pleased to help you make your selection. We are happy to send out you documentation or design the right set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a popularity to be an industry benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are affordable prices. High versatility accorded through a wide choice of mounting choices, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low quickness gear ratio. Being simple and compact in design, these gears can achieve higher gear ratio than the helical gears. These worm decrease gears having screw type qualities are similar to helical gears, but its helix angle is typically comparatively larger) and its own body is generally quite long in the axial direction. The gears in these gearboxes could be right or left-handed depending upon the purpose.
Mounting choice include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key components for low backlash, easily running and highly powerful drive systems.
Our high-performance gear models are designed to withstand the toughest commercial applications.
The gear housings are machined on all sides and invite diverse installation positions and applications, producing them much sought after in the industry. Because of this our geared motors are often to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be utilized for the same torque, and smaller gears with excellent power density can also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing produced with such micro-geometric precision allows the gearing perform necessary for troublefree rolling contact to be substantially decreased and then the gear backlash to end up being minimized.
Double chamber shaft seals developed by Ever-Power are utilized as standard in parallel shaft, shaft mounted and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long lifetime are required. Offered in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore insight shaft and motor flange, and double decrease combination units for slow rate applications. Using cast iron housings, top quality bronze alloy worm tires and extended life bearings, reliability and overall performance are the key features of this range.
High Precision Right Angle Transmission
Wide Selection Of Ratios
Special Surface Treatments
View a lot more video clips about compact worm gearbox.