worm reduction
Our standard 700 Series – the heart of EP quickness reducer product line – has been serving industry reliably for over 10 years. Its proven modular style has set the industry standard for efficiency and may be the most imitated item in the current worm gear quickness reducer market. But why accept a knock-off when you’re able to have the initial – from EP.
Specifications
11 basic single reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for much longer operating life.
Its multi-position mounting versatility permits installation in virtually any position.
Housings are straddle-milled, top and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure great, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for maximum durability, as well as greater precision during worm and gear alignment.
EP 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal lifestyle.
Both 2D and 3D CAD drawings can be found in our eCatalog.
EP worm gearboxes have earned a reputation to be a business benchmark worldwide. Our success came from our relentless travel for top quality with state-of-the-art technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a wide choice of mounting choices, shaft configurations and electric motor interfaces, would make the EP worm gearbox the default choice for the market. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
EP Worm gearboxes provide large torque with low rate gear ratio. Being simple and compact in style, these gears can perform higher gear ratio than the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its body is generally quite lengthy in the axial path. The gears in these gearboxes could be correct or left-handed depending upon the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a type of interlocking gear made up of a good worm shaft and worm wheel. The worm can be shaped such as a screw and the worm wheel can be a kind of gear machined to get a tooth profile with the same configuration.
The operation of a worm gear is similar with that of a bolt and nut. The principle is the same as a nut that has been fixed to ensure that it cannot rotate and for that reason progresses in the axial path when the bolt is definitely turned.
The design of a worm gear is thought of through the relationship between the rack and spur gear on the center plane of the worm wheel.
Features
Excessive reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Because of this, in a 1 speed decrease gears, the wheel could be manufactured hence that it’ll be rotated 1/60 (1/120 in unique applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This characteristic makes it possible to layout the turning transmitting direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). You’ll be able to change the rotation path of the worm wheel by changing the screw direction.
A multitude of shaft layouts The wide variety of shaft layouts is among the top features of interlocking gears.For example, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., incorporate for a total of 14 types (Shape 2) and, if attachment orientations are included, you’ll be able to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is characteristic because the contact is definitely linear and the relative slide is excellent. In comparison with rolling power transmission, noise and vibration are extremely low. Because of this, this technology is utilized to drive medical equipment, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1～1(at an input of 1800 rpm)
Output torque(N・m) 20～66
Input speed(rpm) 0～1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4～30(at an input of 1800 rpm)
Output torque(N・m) 900～3570
Input speed(rpm) 0～1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3～255(at an input of 1800 rpm)
Output torque(N・m) 50～56600
Input speed(rpm) 0～1800
Key points when choosing a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the correct gear are described in the manufacturer catalogs and the series and models should be selected according to those procedures. Particular care ought to be taken in essential areas such as for example selecting the strain index, calculating the overhang load and examining heat rated ability from the manufacturer.
Cautions during use
When utilizing a worm lowering gears, the heat produced through the initial amount of use is large and running-in procedure at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently attaining the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in procedure (approximately 50 hours), it is necessary to change the lubricating oil and also to change the lubricating oil from then on about 1 time per year according to the procedure manual given by the manufacturer.
Product Description
The Worm Decrease Gear Box is provided by our company is of high-quality. Our products are created through the use of premium quality materials and advance technology at our vendors end. These are widely used in a variety of sectors. Our products are easily available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm reduction gearbox.
Option A good-160 B5 Frame, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Install.
High efficiency and secure operation. High load capacity and overload functions. Result Torque = (Electricity (kW) x 9550 (Constant))/ Gearbox output speed (rpm).
Higher ratios available on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are actually milestones for the sector worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown price effectiveness.Absolute versatility is distributed by the wide selection of several mounting options, shaft configurations and engine interface, all offered as standard. The helicalworm and the doubleworm version, with or without the torque limiter, also accumulate, creating an extremely versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, featuring a worm and worm wheel set, is available in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) provides great versatility to match a broad selection of applications and provides higher efficiency compared to the compact series XC, where in fact the emphasis is on space efficiency.
Series H offers the same features since series X with an added plus: a spur equipment pre-stage at the insight end provides higher overall performance and a broader selection of ratios than the X series.
Frame sizes 110 and 90 feature a cast-iron housing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy steel and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow result shaft is supplied as standard.
Broad range of possibilities:
second input, result flange, single or double extension result shaft, torque limiter with through cable, torque arm.