stainless steel worm reducers

stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Quickness Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Speed Reducer has been a foundation in food and beverage applications for decades. As a leader in worm gear technology, Ever-Power Equipment continues to improve product performance by developing innovative designs to meet more stringent needs and anticipated tightening of federal rules in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior design, the stainless steel 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted surfaces designed to prevent particle accumulation and pooling fluids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted a single, but purchasing a more corrosion resistant gearbox saves money and makes the most sense over time. Unmatched product functionality in highly caustic washdown applications coupled with first class customer service makes Ever-Power Gear your initial choice for rate reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all flat surfaces and prevents international matter accumulation or standing fluid
Elimination of all exposed hardware promotes even surfaces to optimize wash down effectiveness
Lubed for life with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid output shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are made with 304 stainless steel. All reducer surfaces are polished and rounded to avoid organism growth on surfaces. SSHdR series Hollow Output Bore reducers can be found in speed ratios ranging from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-stuffed with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel correct angle worm gear reducers are stocked as completed goods with hollow result bore sizes ranging from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP meals grade lubricant. Stainless Steel bushing kits can be purchased separately to allow for a greater number of head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic covers supplied to fill up unused mounting slots
0-ring provided on input flange to prevent moisture intrusion
Pre-packed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion security. They are rust evidence and able to withstand the harshest conditions. The stainless housing, cover and external hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with superior Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide prolonged life through increased resistance to high temperature, abrasion and chemicals.
O-ring on encounter of input flange provides a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, ground and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application versatility with all-angle installation provisions, the widest collection of accessory bases and flanges and the biggest collection of stock reducer styles.
Mounting measurements are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty Stainless Steel Speed Reducer
This STAINLESS reducer is made for Heavy Duty Washdown applications and is resistant to many forms of wear. This is what you need to use for severe environmental conditions.
STAINLESS STEEL WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming increasingly difficult to get your machine to meet up the HACCP and EHEDG regulations, while your visitors vulue this a lot more. The stainless worm gearbox drive system Ever-Power allows you to stay cost effective but meet tcustomer demants.
The Ever-Power stainless steel worm gearbox types are designed to meet the guidelines. As a result, they are resistant to a thorough cleaning regime, is made from hygienic components and so are also dead areas, and horizontal surfaces whenever you can, avoided. Of training course, the material of these products is stainless steel.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals quality seals and hygienic design.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ floor thread
◦ Aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Engine Inputs
◦ Twelve months limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is ideal for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for life time lubrication and is comprised of a stainless steel housing that is made for protection in washdown applications, also made for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox selection of high quality. The series was developed specifically for the food industry and various other industries where there are continuously stringent requirements for the resistance of the material and the easy-to-clean design.
The gearboxes are constructed with a smooth stainless gear casing, they are lifestyle lubricated and will of course be supplied with oil approved for the food industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial development, the look is characterised simply by smooth machined areas without unnecessary flanges, recesses and installation holes. Additionally it is possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other modifications are performed on request including such as for example stainless spindle gears.
In situations where you want a complete hygienic gear electric motor, we may offer the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This ensures that the products could be cleaned with drinking water under pressure from all directions. To achieve an overall protection of IP66 by assembly of gearboxes and electric motor, you must use a gasket of nitrile rubber for the joint. This implies that the gear motors are well suited for free mounting without a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard supplied with a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts obtainable and will be requested during product selection. To order, please contact Bison at 1.800.ATBISON (282.4766) and ask to speak to an Automation Expert. Online selection and buying coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision motion gearboxes are designed for sterile manufacturing conditions. The product’s smooth surface area and curved contour allows for easy cleaning and bacteria-free surfaces, perfect for food processing and pharmaceutical applications. The merchandise is designed and rated to IP69k offering maximum security against contaminant ingress as well as leak free operation.
Catalogued models of Ever-Power Gear’s well-known stainless 700 Series velocity reducers are actually available with standard 2-day delivery. Process improvements possess yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are designed for maximum corrosion level of resistance and superior overall performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Authorized and also have many maintenance-friendly features including electropolished exterior finish, sealed engine flange, and covered hardware. To avoid miniscule niches that can web host microbial contamination, the nameplate has been laser marked to supply a smooth uninterrupted surface. A large internal oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for an array of operating temperatures and extended service existence.

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